Summer 2005


Make it Smell!
(And other ways new ink technologies can help your packaging sell)

When Procter & Gamble wanted to introduce three new toothpaste flavors in 2003, Emeril Lagasse just wasn't enough.

P&G hired the celebrity chef to hawk its new Crest Whitening Expressions® line in TV ads. But P&G brand managers knew that the traditional 30 second TV spot—even one featuring Emeril shouting his trademark "Bam!"—was losing its punch. With mass media reaching the saturation point and new technologies allowing consumers to skip TV commercials, more and more purchase decisions were being made at the store shelf. One recent study put it as high as 70%. So P&G turned to olfactory packaging, allowing consumers to smell the new flavors right at the point of purchase. The packaging was hit—and so was the product.

Crest Whitening Expressions is just one example of the growing importance of packaging as a tool to influence consumer decisions. Fortunately, packaging suppliers have an array of new inks and coatings to help products grab attention at the point of purchase.

NEW OLFACTORY INK TECHNOLOGY
"Any time a consumer knows what a product smells like, she is more likely to put it in her shopping cart," says Steve D'Angelo of Independent Carton Group (ICG) supplier Flint Ink. "So olfactory packaging can be highly effective. The problem traditionally has been cost. That's changed."

Traditional scratch-and-sniff technology, like that used on Crest Whitening Expressions, is produced by applying microencapsulated scent to labels, which are then affixed to packaging. This can be expensive because companies have to pay not just for the scent, but also for the label and the cost of adhering it to the packaging.

New scented inks and coatings, such as Flint Ink's Rub'nSmell™ technology, eliminate the need for labels. Rub'nSmell products incorporate microencapsulated fragrance right into the ink or coating, which can be applied to packaging on the printing line. By eliminating the need for a label and allowing inline application, Rub'nSmell technology usually results in significant cost savings. In addition, the fragrance is more enduring than scratch and sniff products of the past. As a result, there is less unintended smell and the packaging continues to release fragrance even after repeated handling at the store shelf.

"The obvious application is for food packaging," says D'Angelo. "But Rub'nSmell ink can help sell any product where scent or taste is important, from antacids to deodorants to perfume."

INKS THAT CHANGE
Another way to grab the attention of consumers is with inks that change their look. For example, photochromatic and thermochromatic inks change color under specific conditions. Photochromatic inks are invisible under artificial light and appear once taken into sunlight. Often used on clothing, an emerging trend is to use Photochromatic inks to create "surprises" for kids. "Kids love surprises. If a secret message or favorite character will appear when the product leaves the store, they're going to ask for that product," says Steve D'Angelo. "The trick is to put teaser copy on the package so kids know there's a surprise."

Thermochromatic inks, which change color with temperature, have been used on promotional packaging for adults as well as kids. One ICG company used thermochromatic ink on a fridge pack for a soft drink company. When the pack was placed in the refrigerator, a promotional message appeared.

"Packaging companies are just starting to explore the application of photochromatic and thermochromatic inks. Their use in packaging is really only limited by the imagination of marketers," says D'Angelo.

Another type of ink that changes color is light interference ink. With light interference inks, the change occurs when packaging is viewed from different angles. The effect is achieved by printing one color with a traditional ink, then printing on top of that color with a special interference coating.

"The advantage with light interference inks is that they can really catch the consumer's eye," says John Giusto, V.P. of Manufacturing for an ICG company located in New England. "The disadvantage is that these inks and coatings are expensive. We generally use them on high-end packaging where shelf impact is essential." Giusto notes that a cosmetics customer recently used light interference inks to make an image of diamonds pop off of a gift pack.

GRAPHICS THAT POP
Several advances in inks provide the opportunity to create more eye-catching packaging graphics.

Metallic inks, in particular, have come a long way. In just the past five years, conventional metallic inks have become 25-30% more brilliant. "However, metallic dispersion inks are far more brilliant than conventional inks," explains Giusto. "For the first time, we're converting customers from laminated foil to metallic inks. The cost savings can be significant."

As an example, Giusto notes a customer who for years used laminated foil to give its packaging a premium look. "Now we're transitioning them to metallic inks. They're happy with the quality and thrilled with the cost savings."

The opportunity is much broader than just companies who use laminated foil, though. "Today's exotic metallic inks provide a high-quality look that literally shines on the shelf. They're a great way for anyone to set their packaging apart," says Giusto. His firm is talking to several additional customers about using metallic inks to replace Hot Leaf Foil stamping for their packaging.

Additional options for enhanced graphic impact are UV and Hexachrome® inks. UV inks are composed of virtually 100% solid materials that are cured using ultraviolet light. This process results in exceptional resistance properties and a higher-gloss finish when a UV coating is used. Hexachrome is a six-color process printing system using special inks. The use of six colors (adding orange and green to special CMYK inks) results in more intensity and depth in the graphic image and superior continuous tone qualities. However, this quality comes at a premium: UV and Hexachrome inks are generally more expensive than typical printing inks.

Other more traditional ways to make graphics pop, such as pearlescent, fluorescent, and glow-in-the-dark inks, are seeing increasing use as well. "Again, it's all a matter of how imaginative you and your packaging supplier can be in applying these inks," says Flint's D'Angelo.

CUSTOM SOLUTIONS
In addition to off-the-shelf ink technology, there's also the opportunity to work with your packaging supplier to create something new.

"Our customer came up with the idea of putting iron-on images right on the back of their cereal boxes. The problem was, the technology didn't exist," says Joe Yock, Vice President/COO at a Midwest ICG company.

So Yock worked with his ink supplier to create a new sublimation (heat transfer) ink that could be printed right on packaging without a loss of graphic quality. As a result, boxes of six different cereal brands were printed with movie characters that kids could cut out and iron onto their clothes. The promotion was a major success and received several industry awards.

The United States Postal Service had a similar experience when it hired an ICG company to produce the first overnight envelope with prepaid postage printed right on it.

"The challenges were significant," says John Helgerson, who oversaw ink development for the project. "USPS needed the postage inks to last for 72 hours in direct sunlight." Helgerson worked closely with Sun Chemical to develop inks that would meet the Postal Service's specifications. They also worked together to create several new security inks and coatings to prevent counterfeiting.

Says Helgerson: "The lesson is: if you have an idea that needs new technology, let us try to figure it out before you put it on the scrap heap."

IN THE BATTLE TO MAKE YOUR PRODUCTS STAND OUT ON THE SHELF, you have an ally: your packaging supplier. For more information about how to use the latest ink technology to make your packaging sell, contact an Independent Carton Group company. A directory of Independent Carton Group companies, along with information about the ICG, is available at www.independentcartongroup.com/find.htm.


Flint Ink, an approved ink supplier for ICG companies, assisted in the preparation of this white paper.

Rub'nSmell™ is a trademark of Scentisphere LLC
Hexachrome® is a trademark of Pantone
Crest Whitening Expressions® is a trademark of Procter & Gamble


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